PVC Window/Ceiling/Wall Panel/Door Board/Flooring Sliding/Edge Banding/Corner Bead Profile Extrusion/Extruding Line

PVC profile extruding line through different molds, it can produce various UPVC profiles, such as: PVC window and door profiles, PVC wall panels, PVC window sill panels, cabinet door panels, curtain boxes, PVC carriages, cable troughs, PVC skirtings, PVC corner protectors, etc. By changing the screw and mold, it can also produce PVC-based WPC products, such as: WPC wall panels, WPC windows, etc.

Production Flow:
Material →Heating Cooling Mixer →Material Feeding →Conical Twin Screw Extruder →Extrusion Mold & calibrator → Cooling →Printer → Haul-off Unit →cutter →stacker

 

 

Machine list of PVC extruding line:

Feeder • To feed material into extruder;
Extruder •World famous brand electrical component: Siemens, ABB etc;
• High torque gearbox with adopts NSK bearing;
• Siemens/WEG original motor achieved global after service;
• Bimetallic screw and barrel;
• Intelligent PLC controlling system with human-friendly interface.
Die head • 3Cr13/3Cr17 material
• Complete set include extrusion die head, calibrator and cooling tank
• Adopt to single, co-extrusion, foam imitation marble profile
Calibration table • Include full set of vacuum and water pump
• Width: 240mm
• Length: 6000mm
• Independent operation panel for easy operation
Haul off • Upper/lower caterpill driven separately and speed control by inverter
• Fast change type pads for easy operation
• Install plate is adopts aluminum material
Cutter • Lifting saw cutter with adopts double station dust collection system
•Synchronous driving by air cylinder or servo motor control
Stacker • Stainless steel304 as touching material
• Discharge driving by air cylinder
Hot stamping machine • Decorative pattern and film protection of product surface

 

Production process:
A1. Raw material mixing: PVC resin, stabilizer, plasticizer, antioxidant and other auxiliary materials are added to the high-speed mixer in proportion, and the temperature is raised to the set process temperature through the self-friction of the material and the machine, and then cooled to a suitable temperature through the cold mixer so as to be added to the extruder.
A2. Extrusion molding: The uniformly mixed PVC material is melted and extruded under high temperature and pressure through a conical twin-screw extruder to form a continuous profile.
A3. Shaping and cooling: The extruded profile enters the vacuum shaping table or shaping water tank for cooling and shaping to ensure its dimensional stability and accurate shape.
A4. Traction and cutting: The traction machine continuously draws out the cooled and shaped profiles, and the cutting machine automatically cuts them according to the set length to form finished products.
A5. Packaging and quality inspection: The finished products are packaged after sorting and undergo strict quality inspection to ensure that the products meet relevant standards and customer needs.
 
 
Spread the love
Leave a Message
If you have any questions, please leave us a message and we will reply to you as soon as possible

    Please enter your message


      Open chat